Application Specifications for Optimum Performance of Maverick Polylam Capsules

Preparing the Spinner

• Make sure all components are clean and free of dirt, dust, grease, oil, etc.
• Install UHMW rollers, sharp over blunt (see diagram) with brass washers above and below each roller.
• Rubber compression bands must be in good condition, not cracked or worn. We recommend four bands (not less than three are required). Spacing of the tension bands will vary with bottle size and age of bands.
• Install 27mm nylon press mounts, if necessary. Press mounts must have a flat surface match to bottle top in order to prevent top disc cutting or scuffing.

Running the Spinner

• Machine Speed: 10-12 bottles per head per minute. For example, a five-head spinner should run between 50-60 BPM.
• Head Speed: 1100-1400 RPM
• Dwell Time: 1.5-2.5 seconds
• Rotation: Counter-clockwise, against the seam.
• Bottles should not be allowed to chatter when entering or exiting the spinner head.

Maintenance of the Spinner

• Replace rollers when wear is evident.
• Replace chipped, pitted, or oblong rollers as they occur.
• Replace compression bands annually, more often if wear is evident.
• Check rods and bushings regularly to maintain in good condition.

These guidelines are suggested to optimize the performance of your spinner when using our products. Fine tuning will be required for each machine and each application. If replacement parts are needed, Maverick recommends the suppliers below.

Sources
Press mounts: West Coast CNC, +1 (707) 462-5040
Spinner wheels: Maverick Enterprises, +1 (707) 463-5591
Compression Bands: The Compleat Wine Maker, +1 (707) 963-9681

For further assistance contact: Fred Koeppel, Technical Sales Manager, +1 (707) 234-6118